Inside the Yuens Factory: Exploring Production Process of Ground Screws
Welcome to the Yuens Factory! Join us as we take you behind the scenes to explore how we produce our ground screws. Made from durable Q235 steel, our ground screws are designed to for various types of soil, offering a versatile and eco-friendly anchoring solution. In this blog, we’ll showcase the meticulous process involved in manufacturing our ground screws. Let’s go!
Proudction Process
1. Material Cutting
The production of ground screws begins with material cutting, where Q235 steel tubes are cut to the required length. Precision is key during this stage to ensure that each ground screw meets the exact dimensions needed for its application. This step lays the foundation for the strength and durability of the screw.
2. Tube Swaging
Next, the cut steel tubes undergo tube swaging, a process where the diameter of the tube is adjusted to create a tapered end. This ensures that the ground screw can be easily driven into the soil, while maintaining a strong connection between the various components. The swaging process is essential for providing the ground screw with a streamlined shape that enhances its penetration ability and stability once installed.
3. Tube Piercing
After swaging, the steel tube is subjected to tube piercing, which involves creating precise holes in the tube for additional components such as flanges or reinforcement parts. This process ensures that the ground screw can be securely anchored with other structural elements, depending on the specific project requirements. Accurate piercing is vital for maintaining the integrity and alignment of the screw.
4. Welding & Threading
In the welding and threading stage, any necessary flanges or plates are welded onto the tube, and threads are added for securing bolts or other fasteners. Welding ensures a permanent bond between the parts, while threading allows for easy attachment to other foundation anchors or structures. Both processes are executed with high precision to guarantee the strength, stability, and longevity of the ground screw in various soil conditions.
5. Assembly & Packaging
Key Features of Yuens Ground Screws
- Easy Installation, Removal and Relocation
Designed for quick and efficient installation, making them an effective and cost-saving solution. The installation process is streamlined with machinery, allowing for faster setup compared to traditional foundation options. Additionally, the screws can be easily removed or relocated as needed, offering flexibility for both temporary and permanent projects.
- Stability and Safety
Available in various models, each designed to meet specific load-bearing requirements based on static load analysis and testing. This ensures your foundation remains secure, providing a reliable and safe solution across different applications.
- Versatile Applications
Suitable for a wide variety of projects. Available in different head designs, these screws can be customized to meet the unique requirements of different industries and customer needs.
- Eco-Friendly Design
Built without the need for concrete bases or extensive land preparation, our green ground screw minimizes environmental impact. The surrounding areas remain undisturbed, making it a sustainable choice for various projects. This sustainable choice reduces environmental impact, making it ideal for various projects.
Watch this video to experience the ground screws production process at Yuens factory!
What can Yuens Offer?
We are always willing to provide exclusive expert insight for our clients. Furthermore, all our clients are welcome to visit the Yuens factory.
In addition, we also offer the portable screwing machine set and installation instructions. For more information on how Yuens can support your project with our solar ground screw solutions, feel free to contact us.
