How to Install Solar Panels on the Carport
The Yuens CL-1 aluminum solar powered carport system with drainage tray is ideal for parking lots, walkways, and entrances. This system not only offers a modern carport but also supports sustainability by harnessing solar energy. Whether for solar carport commercial and industrial projects, this system is designed to meet the demands of large-scale solar energy installations.
Its patented support rack and innovative rail design enhance stability and ease of installation. Built with high-quality materials and a streamlined component system, it’s an efficient and waterproof solution. Now let’s read the installation guidance together!
Installation Tools and Equipment
Components
Installation Steps
1. Precast the concrete pre-buried foundation
Prepared the installation tools and corresponding products. Precast concrete foundations in the corresponding position according to the instructions on construction drawing., and pre-buried the anchor bolts. Must ensure that the anchor bolts in the same row are on the same line and height.
2. Install the support rack kit
Place the support rack on the anchor bolt position and tighten it slightly with nuts. Place the carport support rack 1 on the support rack 2 and tighten it slightly with the M16X50 bolt assembly.
Put the assembled support rack kit assembly on the concrete foundation and lock the leg base with the nuts kit of anchor bolts.
According to the above principles, install the support rack in sequence, and adjust the size according to the drawings to reach the uniform height and ensure the rail installation side is flat.
3. Install the rails
(Connect the rails with rail splice if the rails are not long enough, otherwise skip this step) Insert the rail splice half into rail and then fix it with 3 self-tapping screws on each side. Insert the other half of rail splice into rail, match it together and then fix it with 3 self-tapping screws on each side as well. Then two rails connected.
Fix the rail onto support rack with fixing clamps (2 clamps each side).
Fix the rest rails by above steps according to the requirements on construction drawing. Make sure that all the bolts have been tightened up.
4. Install the Drainage Tray
According to the length of the panel, determine the position of the drainage tray rail, and use the fixing clamp to fix the drainage tray rail to the carport rail.
Use ST6.3X25 self-typing screws to fix the vertical drainage tray on the drainage tray rail.
Determine the position of the horizontal drainage groove, and use the ST6.3X25 self-typing screw to fix it on the vertical drainage groove.
5. Install the solar panel
Installation Notes
Notes for dimensions
All the dimensions should be subject to the construction drawing. This guide book is for descriptive purpose of installation only.
Notes for stainless steel fasteners
Stainless steel material is quite different to carbon steel with its excellent ductility. It would be unable to unscrew the bolt and nut after matching in case improper use. That is “lock up”, known as “dead lock”. Methods to avoid lock up as below:
Reduce the friction coefficient
- Make sure the surface of threads to be clean (without dusts or clutters);
- Suggest to apply water wax or lubricant on surface for installation (such as butter or 40# machine oil)
Use correct operation method
- The bolt must be perpendicular to the axis of thread when screwing. Do not lean the bolt;
- Apply the force evenly when tightening and the tightening torque should not exceed the specified secure torque value;
- Using torque wrench or socket spanner as far as possible, avoid using monkey wrench or electric wrench; Adjust the rotational speed as low as possible when using electric wrench;
- Avoid high temperature; To avoid lock up which caused by sharply increasing temperature, do not rotate rapidly. (like using electric wrench)
- Allowable tightening torque of bolts: M8 bolts: 11 ± 1N * m; M16 bolts: 280 ± 4N * m
What Can Yuens Offer
Solar carports are becoming an increasingly affordable solution with numerous benefits, especially in today’s market. When considering commercial solar carport cost, the long-term savings and sustainability benefits make it a smart investment. As one of the leading solar carport manufacturers, Yuens is here to support your solar projects. To learn more about Yuens solar carport solution, check out the CL-3 mounting system. Contact us today to discover customized solutions!
