CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System

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SIMPLE INSTALLATION AND TOP QUALITY PERFORMANCE FOR YOUR FLAT ROOF PROJECTS

PMT EASY is suitable for roof surfaces with a pitch between 0 and 10° and can be used in almost all European wind and snow load zones.

During the planning process, unused roof surfaces and disturbed areas are efficiently converted with PMT EASY . The result is an optimized use of space, which in turn leads to increased energy production in relation to the existing roof area. As an additional benefit, we offer a 15-year guarantee for PMT EASY , which also includes the EasyPlates.

 
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TP-1 Adjustable Triangle Solar Mounting System
IDEAL CLAMPING POINTS
1 SYSTEM - 2 CLAMPING TYPES
PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses - the system has the solution.
 
 
SIMPLE ASSEMBLY
PRE-ASSEMBLED SYSTEM
Only one tool is required to ensure fast assembly thanks to the intuitive push & click technology. The high degree of pre-assembly of the components also increases material availability and simplifies logistics at the same time.
 
 
EASY HANDLING
LARGER MODULES - MORE POWER
The swivel-mounted module assembly enables particularly easy handling of large modules - insert the module vertically, fold it over and you're done. The modules can also be easily removed again for easy maintenance.
 
 
SMART STRUCTURE
UNCOMPROMISINGLY SAFE
The system ensures secure installation even with large modules and minimizes the risk of micro-cracks at the same time. Thanks to the pivoting mounting, leaning on the module is prevented and thus protects against possible damage.
 
 
EASYPLATES
THINKING CROSSWISE

PMT EASY ensures a flat load and therefore better load distribution thanks to a support surface of approx. 600 cm² per EasyPlate. The cross connection ensures a strong, efficient system connection thanks to rigid steel profiles, so that point loads are avoided. The EasyPlates offer additional protection without plasticizer migration.

 

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SIMPLIFIED PLANNING
PLAN SIMPLY, PROFIT FASTER
The system allows disruptive areas on the roof to be optimally avoided and converted. The result is an optimization of the use of space and a further increase in the energy yield in relation to the existing roof area.
 
 
LARGER MODULE FIELDS
MAXIMIZED SOLAR SURFACES
For maximum space utilization, the EASY mounting system enables the installation of large module fields of 30 x 30 m.

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Ideal clamping points

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

1 SYSTEM - 2 CLAMPING TYPES

PMT EASY ensures maximum installation efficiency with its two clamping types, edge clamping and quarter-point clamping. Whatever challenges a project poses – the system has the solution.

 

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Dachneigung

0° bis 30°
 

Dacheindeckung

Folie, Bitumen, Beton, Sandwich
 

Standardsprungmaß

Modullänge X + 160 mm von Modulvorderkante zu Modulvorderkante (Sonderprojekte möglich). Details entnehmen Sie bitte dem Projektbericht.
 

Gewicht

Niedrige Flächenlast ab 1,25 kg/m², ca. 10,7 kg/m², Unterkonstruktion + Modul
 
 

Dachanbindung

Unsere Unterkonstruktion Schrägdach PV ist ohne Dachdurchdringung installierbar.
 
 

Mindestanordnung

2 Reihen à 3 Module, oder 3 Reihen à 2 Modulen
 
 

Material

Für unsere PV-Montagesysteme Schrägdach verwenden wir ausschließlich hochwertiges Aluminium EN-AW-6063-T3 und Edelstahl A2-70. Es werden keine verzinkten Bauteile und Kunststoffe genutzt.
 

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Description

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System

1. Introduction

The waterproof carport all-aluminum system is a brand-new photovoltaic support system. The specific load-bearing beams and tracks not only meet the overall stability of the system but also improve the convenience of installation. High-quality design components, fewer types of accessories, and pre-installed integrated advanced features save users’ installation time and costs. It is a solution for a carport with good waterproof performance.

Please read the guidebook carefully before the installation!

2. Installation tools and equipment

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (2)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (2)

3. Components

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (3)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (3)

4. Installation

4.1. Precast concrete base foundations

Please prepare all the needed installation tools and related products before the installation. Mark the positions of all the concrete bases according to measurements L1 and L2 on the drawing. Fixing the anchor bolt on a concrete base. Please make sure that all anchor bolts are aligned horizontally and vertically.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (4)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (4)

4.2. Install the post and support rack

Find out the column with the corresponding length according to the drawings, lock the column on the load-bearing beam of the carport with M12×110 bolts, M12 nuts, and flat spring washers, and fix the uprights on the carport base with M12×120 bolts, M12 nuts, flat spring washers, and corrugated washers.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (5)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (5)

Put the assembled load-bearing beam assembly on the concrete foundation and lock the carport base with the nuts and flat spring pads of the anchor bolts.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (6)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (6)

According to the above principles, install the load-bearing beam leg groups in sequence, and adjust the size according to the drawing requirements to achieve a uniform height and ensure that the rail installation surface is flat.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (7)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (7)

4.3 Install the rails

(Connect the rails with rail splice if the rails are not long enough, otherwise skip this step). Insert the rail splice half into the rail and then fix it with 3pcs self-tapping screws on each side. Insert the other half of the rail splice into the rail, match it together, and then fix it with 3pcs self-tapping screws on each side as well. Then two rails are connected.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (8)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (8)

Fix the rail on the support rack with fixing clamps. (2pcs clamps on each side)

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (9)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (9)

Fix the rest rails by the above steps according to the measurements on the drawing. Make sure that all the bolts have been tightened up.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (10)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (10)

4.4. Install the gutter rails and panels

Fixing the Drainage Gutter Rail M type on carport rail YS-26 and tight them by Gutter Fixing Clamp Kit YS-FC-05Y. Please note the distance of Drainage Gutter Rail M type equals the length or width of the panel plus 20mm.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (11)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (11)

The distance of L1 clamps equals half the length of the solar panel. Fixing end clamp kit and mid clamp kit on the gutter rail with self-tapping screw 6.3x20mm. Please make sure each row of clamps is aligned horizontally.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (12)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (12)

Place the U-type Drainage Gutter Rail on W type gutter rail and then put panels on it. (the upper and lower row of panels need to fit together without gap), then tighten the panel with the end clamp and mid clamp.

CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (13)
CL-1 BIPV Waterproof Aluminum Carport Solar Mounting System (13)

5. Installation Notes

5.1. Notes for dimensions

All the dimensions should be subject to the construction drawing. This guidebook is for the descriptive purpose of installation only.

5.2. Notes for stainless steel fasteners

Stainless steel material is quite different from carbon steel with its excellent ductility. It would be unable to unscrew the bolt and nut after matching in case of improper use. That is “lock up”, known as “deadlock”. Methods to avoid lock up as below:

5.2.1. Reduce the friction coefficient
  1. Make sure the surface of threads is clean (without dust or clutters);
  2. Suggest to apply water wax or lubricant on the surface for installation (such as butter or 40# machine oil)
5.2.2. Use the correct operation method
  1. The bolt must be perpendicular to the axis of the thread when screwing. Do not lean the bolt;
  2. Apply the force evenly when tightening and the tightening torque should not exceed the specified secure torque value;
  3. Use torque wrench or socket spanner as far as possible, avoid using monkey wrench or electric wrench; Adjust the rotational speed as low as possible when using an electric wrench;
  4. Avoid high temperature; To avoid lock up which is caused by sharply increasing temperature, do not rotate rapidly. (like using an electric wrench)

Additional information

Material

AL6005-T5

Application

PV Solar Panel Installation

Color

Natural Silver

Tilt Angle

5~15°

Feature

Easy Quick Installation

Service Life

12 years’ warranty; 25 years service life

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